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[57机翼] SRM学习|克鲁格襟翼裂纹放行标准和修复方法。

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发表于 2021-10-23 10:55:51 | 显示全部楼层 |阅读模式 来自: 中国广西

最近在学结构,遇到不少问题。比如需要设计临时修复方案,并用英文描述报波音的缺陷,感觉太难了!趁此案例学习并做个笔记。


一架737-800飞机右侧1号克鲁格襟翼有裂纹,测量尺寸如下。





查找放行标准SRM57-43-02-1A-1 ,4.A.(4)不允许贯穿损伤。其他损伤相对好处理,比如划伤按(2)去除损伤即可。



既然损伤超标,那就需要修理,查询SRM57-43-02-2R有三种修理。



1、肋之间的结构板修复,需要挖补,内外加上加强板。



2、肋上的结构修复,肋也需要挖补,所以除了补片和加强板外,还需要拐角板(ANGLES)



3、边缘修复,需要制作补片和外加强板。


 

显然这个损伤的修复属于第三种。


无论是放行标准还是修复步骤,手册都写的很明确,貌似挺简单。事情还没结束。


飞机在外站没能力修复,或者所在基地无条件修复怎么办?求援结构工程师,给出了一个临时修复方案,申请调机到有能力的维修基地,并报波音批准。临时修复方案大概是在裂纹末端打止裂孔,贴上金属胶带。后波音同意方案并给出一些补充(SR4-5126453338)。以下是SR的部分内容,有兴趣的可以看下,也可作为模板参考用。


DESCRIPTION:

=====================

During the post-flight inspection of the datum aircraft at XXXX International Airport (XXX), deformation and one crack were found on the skin of 2# Krueger flap Ref/A/.


GUN has accomplished the inspections as following:

1.Did visual inspection of the damaged skin and adjacent structure parts.NO other damage was found.

2.Measured the size of the deformation, and the size was: 180mmx33mmx3mm (length X width x depth).

3.Measured the size of the crack, and the length of the crack was 180mm.


Please see the attachment Ref/B/ for the photos of the damage.


Please be noted there is no ability to repair the cracked flap in local. To accomplish a permanent repair, GUN propose to have a revenue flight from XXXX International Airport (XXX) to XXXX International Airport (XXX) with a temporary repair as following:

1.Drill stop-hole at each end of the crack.

2.Do a detail visual inspection of the stop-hole to make sure there is no more crack.

3.Fill and seal the deformation and crack with multiple layers of 3M-436 aluminum foil (speed tape) to restore the contour of the skin, and apply two layers of 3M-436 aluminum foil (speed tape) over the filled dented regions.


Please be noted that the aircraft is AOG, an 8 hours response will be apspanciated by GUN.



DESIRED ACTION:

======================

1. Please review and advise if the repair proposal is structurally acceptable as a temporary repair for one revenue flight on or before 8:00AM 2021/06/08(Beijing Time).

2. If 1 is negative, please provide your temporary repair suggestion.

3. Please provide a permanent repair plan follow on the temporary repair plan if possible.



RESPONSE:


Boeing has reviewed the Ref /A/ message and finds the proposed stop-drill and speed tape repair to be structurally acceptable with the following additional repair requirements:


1. Perform the stop-drill per Ref /C/ SRM, Para. 12. Ensure the distance between the outer edges of the stop-drilled holes does not exceed 6 inches.


2. Apply a chemical conversion coating to the bare surface of the aluminum parts per 737-800 SRM 51-20-01.


3. Apply a layer of BMS 10-79 Type III primer to the surface of the reworked area per SOPM 20-41-02.


This is a Time-Limited repair for 1 flight cycle.


Attached as Ref /D/ is the requested Repair and Deviation Record (RDR) for this time limited repair of one (1) flight cycle.


For permanent repair refer to 737-800 SRM 57-43-02-2R-3 (LE KRUEGER FLAP STRUCTURE - EXTERNAL REPAIRS).





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不要只看表面的信息!
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